PE-Xb Compound for Electrical Cable Insulation | Syntex America

Compound for Insulation of Electric Wires and Cables (PE-Xb)

Crosslinked polyethylene for superior thermal and mechanical performance

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Crosslinked polyethylene (PE-Xb) is designed for insulating electrical cables across low, medium, and high voltage applications. Standard polyethylene offers excellent electrical properties but has limited thermal tolerance, with maximum operating temperatures of 70°C. When overheated, this can risk conductor exposure.

Our PE-Xb compound solves this challenge by adding specific agents (peroxides, silanes) to low-density polyethylene, enabling crosslinking that creates a three-dimensional molecular structure. This enhancement dramatically improves thermal stability to 90°C operational and 250°C short-circuit conditions.

Specifications

Operational Temperature90°C
Short-Circuit Temperature250°C
Standard PE Max Temperature70°C
Halogen ContentLow
Crosslinking MethodSilane Process

Features

Enhanced Thermal Stability

Operational temperature up to 90°C and short-circuit resistance up to 250°C, significantly exceeding standard polyethylene limits.

Superior Mechanical Properties

Improved mechanical stability under temperature variations with enhanced resistance to abrasion, impact, and cracking.

Low Temperature Performance

Excellent performance at low temperatures with reduced shrinkage, maintaining flexibility and durability.

Electrical Insulation Excellence

Maintains exceptional electrical insulation properties while allowing thinner insulation layers compared to PVC.

Safety and Environmental Benefits

Low halogen content with minimal combustion fume corrosiveness, good heat resistance, flexibility, and ozone resistance.

Cost-Effective Processing

Silane crosslinking method offers the best cost-effective relationship, requiring no investment in expensive equipment like electron accelerators. Enables high extrusion speeds and lower material losses.